Found Surface
2025 Revenue
$1M
Team · 2026
17
Founded
2021
Found Surface Revenue (2025)
Found Surface generated $1M in revenue in 2025. Source: Interview
Found Surface is a programmable knitwear factory based in the Flats neighborhood of Cleveland, Ohio. Founded by Aidan Meany, the company operates digital flatbed knitting machines that knit patterns, logos, and colorways directly into fabric, enabling semi-custom garments with a 50-unit minimum and lead times measured in days rather than months. The business serves three markets: customizable apparel for pro sports, museum gift shops, and promotional products; technical textile development and medical products; and PPE and defense textile goods.
The company passed $1 million in revenue in 2025 and is targeting $5 million in 2026, its first full year of production at factory one, a 16,000-square-foot facility in Cleveland that broke ground in late 2024 and began production approximately 10 weeks before the August 2026 interview. Meany retains full ownership and has financed the business through bootstrapping, friends and family capital, opportunistic equipment acquisitions, and a rent-free first year from a real estate partner.
Found Surface develops its own cotton yarns with American spinning partners and farms in Texas and North Carolina, positioning itself as vertically integrated from fiber to finished knit. With a 17-person team delivering the throughput that Meany says would have required 150 people under traditional manufacturing models, the company is targeting tens of millions of units shipped in 2027.
Last updated
Found Surface Revenue
Found Surface generated $1M in revenue in 2025.
Found Surface passed $1 million in annual revenue in 2025 and is targeting $5 million in 2026, representing a roughly five-times year-over-year increase. Meany described the $5 million figure as what the company would hit if it closes its pipeline reasonably well, not a stretch goal.
The revenue ramp coincides with the opening of factory one, which began production approximately 10 weeks before the August 2026 interview. Prior to that, the company operated out of a test-kitchen headquarters in a former burnt-down tea factory for roughly two and a half years, running small-scale production to prove manufacturing models before deploying them at scale.
Founder / CEO
Aidan Meany
Founder
Aidan Meany founded Found Surface and retains full ownership of the business. He learned to sew from his grandmother at age 14 and left Syracuse University after two years of studying industrial and interaction design to pursue the company. The transcript does not confirm a formal CEO title, though Meany is described as the founder and operator throughout.
Meany moved into a burnt-down tea factory in Cleveland at the end of 2021, which he described as cheaper than his studio apartment at the time. He bootstrapped the early operation with help from Kent State graduates who donated their time, and built a book of business that funded the transition to digital flatbed knitting. When the machine manufacturer Stoll was acquired by Karl Mayer and shut down, Meany negotiated a bulk purchase of the fleet at what he described as pennies on the dollar, acquiring multiple machines at a significant discount.
The initial machine purchase was funded with approximately $20,000 from a former boss and $50,000 from friends and family. That first machine's investment was recouped in less than four months. Net worth was not discussed in the interview; any estimate would require a valuation basis that was not provided.
Customers
Found Surface operates primarily business-to-business. Meany stated the company sells beanies at a price that allows a business customer to retail them for $12, and described the B2B price point as competitive with or cheaper than imported alternatives in many cases, particularly on customizable goods.
For direct-to-consumer or brand retail, Meany cited a $35 retail target for a beanie made from domestic cotton. He contrasted this with an Old Navy polyester beanie made in Vietnam, which he estimated retails for roughly $8 to $9. Meany was clear that Found Surface is not primarily a DTC business; the $35 figure represents what a brand partner would charge the end consumer.
Customer count and churn were not discussed in the interview. The company serves clients across customizable apparel, medical textiles, and PPE and defense, with the promotional products market, which Meany described as a $20 billion annual industry in the US with more than half being soft goods, cited as a major target opportunity.
Found Surface Business Model
Found Surface monetizes through B2B sales of custom-knit textile products across three verticals: customizable apparel and promotional goods, medical and technical textiles, and PPE and defense. The company positions itself as cheaper than imported alternatives for customizable goods, competing on speed, flexibility, and domestic production rather than on commodity pricing.
The core economic unit is machine minutes. The current fleet manages a couple million machine minutes per year. A sweater requires approximately 40 minutes of machine time. A beanie and other smaller goods require less. Each machine can be tooled with a maximum of four cones of yarn per run and controls almost 1,000 needles, enabling a wide range of product types on a single machine. Meany described the business model as a finite pool of machine minutes allocated across product categories, replacing the traditional headcount-based labor model.
Meany stated that sweater production costs have dropped 95 percent year over year and that the company expects an additional 60 percent cost reduction by the end of 2026. He noted that 40 percent of purchased apparel inventory industry-wide ends up in limbo to be discarded, and framed Found Surface's low-minimum, on-demand model as a direct solution to that waste problem. Profitability was not explicitly confirmed in the interview; Meany addressed the margin question by describing the structural cost improvements and competitive positioning rather than stating a margin figure. The company has built its own ERP system and proprietary shop floor applications. Gross margin, burn rate, runway, churn, LTV, CAC, and conversion rate were not discussed.
Found Surface Employees & Team Size
Found Surface employs 17 people as of the August 2026 interview. Meany stated that this team delivers the throughput that would have required 150 people under a traditional manufacturing model, a ratio he cited as central to the company's economic case for domestic production.
The team composition was not broken down by function in the interview, though Meany referenced a supply chain team that co-develops raw materials for client projects, as well as design, development, and prototyping capabilities. The company also maintains its original headquarters space, which it still uses for logistics.
Found Surface employs approximately 17 people as of 2026.
| Year | Milestone | Source |
|---|---|---|
| 2026 | Reached 17 employees (July 2026) | Interview |
Frequently Asked Questions about Found Surface
What is Found Surface's revenue?
As of 2025, Found Surface generated $1M in revenue.
Who founded Found Surface?
Found Surface was founded by Aidan Meany.
When was Found Surface founded?
Found Surface was founded in 2021.
How many employees does Found Surface have?
As of 2026, Found Surface had 17 employees.
Where is Found Surface headquartered?
Found Surface is headquartered in United States.
Full Interview Transcripts
Data and Sources
All figures on this page are taken directly from interviews or are estimates from public sources and proprietary models. Not financial advice. Read full disclaimer.
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